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1996 Subaru Legacy L Wagon AWD 4" Lift


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I never had a grand plan for the Subaru, it's just kinda evolved into an off road beast by trial and error and lots of research. I've learned a lot from this site and other Subaru forums. At this point I probably could have bought a new Jeep or Truck with the time, energy and money that i've put into the '96 and '99, but to me the Subaru is perfect for what i like to do and my mechanical abilities. My car drives as well at 75 on the highway as it does rock crawling. It's agile, stable, reliably, efficient getting 26+ mpg and lots of fun to drive. I've enjoyed maintaining this thread and getting feedback from other Subaru enthusiast. Not quite sure where this Subaru Outback is going, but i'm thinking about putting in a limited-slip rear diff and i've been researching installing a supercharger and of course maybe a bit more lift. We'll see.

 

Thanks everyone for you support, questions and comments.

 

http://srvtelluride.dyndns.org/Subaru/Outback.jpg

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  • 5 weeks later...

Hey swcolegacyl got a question, just got done reading all of your thread adn started searching around web about the 4WD/AWD/FWD switch and others are using resisters to make it work. Did you do this also or just cutting power to solenoid C?

 

Great documentation on you journey of builds. I just bought a 1998 Legacy GT Wagon and you got my gears turning.

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Hi Dark_Horse, Thanks for checking in. First off, i'm sure you know, it's not exactly 4WD it's more like 50/50 power split front to rear. I believe that most Legacy's from '95 -'99 range from 70/30 front/rear to 55/45. I did not use a resister in the circuit at all. AWD was no change to factory wiring, FWD i bridged the FWD fuse holder under the hood. And 4WD mode i cut power to duty solenoid C making the drive train 50/50 power split.

 

I never had any problems with the system. I only used FWD a couple times when i tested it. But 50/50 was used often. I only did this mod on the '96 Legacy, this is not necessary on the '99 Outback witch has 55/45 power split and excellent traction control. From what i've found, the '99 Outback transmission was used until 2014.

 

92,000 views, always surprises that anyone is checking out this thread. It's been fun maintaining this blog. Hopefully lots more to come.

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Hi Dark_Horse, Duty Solenoid C is at the back of the transmission you should find the wires you need there. On the 1st page of this thread there is a download link of PDF files that I've collected while researching Subaru's.

 

check out:

AUTO_TRANS_DIAGNOSIS_4_SPEE.PDF (page 3)

 

Duty Solenoid "C" regulates hydraulic pressure of transfer clutch and controls driving force to rear drive shaft. Duty ratio of solenoid is controlled by TCM. Solenoid is mounted to transfer control valve on side of extension case.

Edited by swcolegacyl
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Dark_Horse, this mod was done on my 1996 Legacy (witch had a 70/30 front/rear power split) and it was about 5 years ago. Honestly I cant remember where I spliced into the circuit. Pretty sure it was under the dash near the TCU. My 1999 Outback has a 55/45 front/rear power split, so this mod is not necessary.
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  • 2 weeks later...

Being that it's been in the 50's in Colorado, I figured i'd get another little project done on the car.

 

New rear differential skid plate:

http://srvtelluride.dyndns.org/Subaru/RearDiffSkidplate1.jpg

I found this one on eBay (used) for $30.00. 1/8" steel, it's actually meant for a 2000-2003 Outback, but with a little mod it fit perfectly.

 

Primitive makes a nice skid plate that i almost bought for $100.00 but it's made of aluminum.

http://get-primitive.com/skidplates/58-standard-316-aluminum-rear-differential-cover.html

 

Installed:

http://srvtelluride.dyndns.org/Subaru/RearDiffSkidplate2.jpg

 

http://srvtelluride.dyndns.org/Subaru/RearDiffSkidplate3.jpg

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Nice!Your car just keeps getting better and heavier.Any idea what the current weight is?I went the opposite with mine and stripped it down to the minimum.[i have stock suspension].everything from the ac to back seats and seat belts.Everything to help it when loaded for the hills.
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Hi gregsplett, really I'm far less concerned about weight then cracking the rear diff on a rock. My car is not setup for rally racing, it's used mainly for camping in remote places. The steel skid plate added about 6Lbs to the car. To answer your question, I have know idea how much my car weights. But it probably has 100+Lbs of equipment in it now. Shovels, jack, rope, emergency stuff, extra gas...
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  • 2 weeks later...
  • 4 weeks later...

Time to replace the rear struts and springs.

 

New KYB 2002 Forster rear struts and new King Springs:

http://srvtelluride.dyndns.org/Subaru/RearSprings1.jpg

 

1.4" lift over stock

http://srvtelluride.dyndns.org/Subaru/RearSprings2.jpg

 

Rear camber adjuster: They are not stock, but i can't remember where I got them. I had to buy the adjusters to get the '96 Legacy rear alignment to work out.

http://srvtelluride.dyndns.org/Subaru/RearSprings3.jpg

 

Rear struts were shot. But to be fair, I did get a lot of miles out of them. And all the suspension on the '99 Outback was moved from my '96 Legacy.

http://srvtelluride.dyndns.org/Subaru/RearSprings4.jpg

 

I kept the top strut mounts because they were good condition and they already have 1" Subtle Solutions lift spacers on them.

http://srvtelluride.dyndns.org/Subaru/RearSprings5.jpg

 

http://srvtelluride.dyndns.org/Subaru/RearSprings6.jpg

 

http://srvtelluride.dyndns.org/Subaru/RearSprings7.jpg

Edited by swcolegacyl
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Hey derp, thanks as all always.

 

Spent the weekend in one of my favorite ski towns, Crested Butte, Co. I had to test out the new suspension and new studded General Grabber AT2s. The car drove fantastic, the skiing was fantastic too!

 

Stayed at the haunted Forest Queen Hotel:

https://travelcrestedbutte.com/crested-butte-haunted-hotel/

http://srvtelluride.dyndns.org/Subaru/CrestedButte1.jpg

 

Crested Butte's Main st (Elk Ave):

 

Looking East early Sunday morning:

http://srvtelluride.dyndns.org/Subaru/CrestedButte3.jpg

 

Looking West:

http://srvtelluride.dyndns.org/Subaru/CrestedButte4.jpg

 

http://srvtelluride.dyndns.org/Subaru/CrestedButte5.jpg

 

The studded Grabber 205/75R15 tires are amazing in snow and great on the highway too.

http://srvtelluride.dyndns.org/Subaru/CrestedButte6.jpeg

 

North side of Black Canyon Reservoir near Gunnison, Co:

http://srvtelluride.dyndns.org/Subaru/CrestedButte2.jpg

Edited by swcolegacyl
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  • 1 month later...

This all started because I had 2 bent rims. (off-road casualties) Both of the bent rims were on the back of the car, but I could still feel a vibration at higher speeds. So i tracked down the identical rims on eBay.com and bought 2 replacements. Turns out there off a 2000 VW Jetta. I originally bought them off of Craigslist years ago for the green Legacy. Now I had a matching spare rim, the best of the 2 bent rims, and I have 2 sets of the General Grabber AT2s, 1 set is studded. The 205/75r15s won't fit in the spare tire well of the '99 Outback, so now it's on the roof:

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire1.jpg

 

Old Spare 195/75r15 just barely fit the spare tire well.

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire2.jpg

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire3.jpg

 

So i decided to get rid of the hump and make this space more usable:

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire4.jpg

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire5.jpg

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire8.jpg

 

A friend gave me a nice piece of stainless steel for the project. I glued and screwed it down with 3/4" self-tapping screws.

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire6.jpg

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire7.jpg

 

I sprayed everything with 2 coats of Rust-Oleum LeakSeal top and bottom.

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire9.jpg

 

http://srvtelluride.dyndns.org/Subaru/OutbackSpareTire10.jpg

Edited by swcolegacyl
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  • 2 weeks later...
Hi Jabbott126, the clearance under the green Legacy and the Outback are about the same. The header pipes sit a bit lower because of the DOHC engine. All the suspension was moved from the from the Legacy to the Outback. The only difference is that the Outback already has factory lift blocks, about 1.5". I added them to the Legacy. So really it's the same lift as the Legacy. It amounts to about 3.5" of total lift, just about 9" in the front and about 13" at the rear with the King springs.
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  • 3 months later...

Hi All, I just completed a 6000 mile road trip from Colorado to Massachusetts and around New England and back to Colorado. An amazing journey in a Subaru Outback. Most nights of the 45 day trip, I camped in the car. The Subaru kept me warm, dry and safe. And it ran exceptionally well on the trip, not even a flat tire. I went all the way to Cape Cod, Ma Sea Level and getting back to Co I knocked off one of my 'bucket list' items: A drive to the top of Pikes Peak 14,115 feet above Sea Level. Wow, an epic trip even to the end!

 

continental divide Monarch Pass heading East:

http://srvtelluride.dyndns.org/Subaru/MonarchPass.jpg

 

First night Camping in Kansas:

http://srvtelluride.dyndns.org/Subaru/CampingInKS.jpg

 

Dennisport, Cape Cod, Ma: Sea Level

http://srvtelluride.dyndns.org/Subaru/CapeCodMa1.jpg

 

Provincetown, Ma Boardwalk

http://srvtelluride.dyndns.org/Subaru/CapeCodMa2.jpg

 

My dogs in the Atlantic Ocean, bay side of the Cape.

http://srvtelluride.dyndns.org/Subaru/CapeCodMa3.jpg

 

She's having fun:

http://srvtelluride.dyndns.org/Subaru/CapeCodMa4.jpg

 

Pikes Peak Hill Climb: Start at 7,800 above sea level

http://srvtelluride.dyndns.org/Subaru/PikesPeak1.jpg

 

http://srvtelluride.dyndns.org/Subaru/PikesPeak2.jpg

 

http://srvtelluride.dyndns.org/Subaru/PikesPeak3.jpg

 

http://srvtelluride.dyndns.org/Subaru/PikesPeak4.jpg

 

http://srvtelluride.dyndns.org/Subaru/PikesPeak5.jpg

 

And a little mod: For the trip I only had 1 USB charge port in car. The front lighter port I had replaced with a USB adapter with only 1 USB port and battery voltage. So i just added 2 more USB charge ports and the lighter port back in the car. On the trip i was charging all of my devices with that one port.

http://srvtelluride.dyndns.org/Subaru/newusb4.jpg

 

http://srvtelluride.dyndns.org/Subaru/newusb1.jpg

 

http://srvtelluride.dyndns.org/Subaru/newusb2.jpg

 

The accessory and USB outlets as well as the CB radio are powered directly to the battery through the switch.

http://srvtelluride.dyndns.org/Subaru/newusb3.jpg

Edited by swcolegacyl
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