Squandy, interesting, I never thought of that. On my way into work this morning (about a 45 minute drive) I had my heat running and I heard the noise 4 times. It definitely isn't a noise from bumps in the road because they occur when driving on smooth roads, or even parked. It also occurs sometimes when I press the fan speed button, or if I turn the temp control knob. So your theory seems to be pretty accurate. Have you tried to unplug any of yours with success?