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#1: 03-14-2013, 05:13 PM
KCWagon's Red Wagon Build
 
 KCwagon
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Car: 05 GT GRP 6-speed wagon, BNR18G
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Suspension/Brakes

Koni adjustable struts
Rallitek Springs
Whiteline bushings everywhere
Stop-Tech BBK
Perrin sway bars front and rear
Perrin end-links front and rear
STI rear differential cradle


Powertrain

08 Spec B 6 speed transmission
CM Fx300 clutch/Sti flywheel
BNR 18G turbo
DW 65c Fuel Pump
DW 850cc Injectors
AEM Fuel Pressure Regulator
Cobb BPV
Custom FMIC - Turbo XS piping (powdercoated) - RacerX intercooler core
Turbo XS up-pipe
Cobb Down-pipe
Custom Fabricated 3" exhaust with a V-band clamp to Cobb Down-pipe

Extras

Zeitronix WBO2 with EGT and Boost sensors
Car PC - with Zeitronix data logging software for display (AFR, EGT, BOOST)



Dyno Video - 16G E85 :
325 WHP / 347 WTQ - 2005 Subaru Legacy - COBB Tuning Plano - YouTube
325 WHP / 347 WTQ - 2005 Subaru Legacy - COBB Tuning Plano - YouTube

Last edited by KCwagon; 03-26-2013 at 06:20 PM..
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#2: 03-14-2013, 05:29 PM
 
 KCwagon
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Old car and new car together the day I bought the Red Wagon




I promptly switched wheels and sold the WRX.




I had the car about two weeks before I installed the up and down pipe w/ a Cobb accessport.




Bought some spare struts for the Koni install. Painted them red and did a photo shoot



Found a good set of Stop-Techs, in black of course.



Pre FMIC set-up.





FMIC install



Recent pic in the snow



Recent engine bay shot


Last edited by KCwagon; 03-21-2013 at 07:04 AM..
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#3: 03-14-2013, 07:06 PM
 
 .:Catalyst:.
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Looking good!
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#4: 03-15-2013, 07:34 AM
 
 Screamin
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Very nice

I like what you did with your bumper for the FMIC, that looks sharp.

You still planning on running E85 with the 18G?

Last edited by Screamin; 03-15-2013 at 07:37 AM..
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#5: 03-15-2013, 09:38 AM
 
 KCwagon
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Quote:
Originally Posted by Screamin View Post
Very nice

I like what you did with your bumper for the FMIC, that looks sharp.

You still planning on running E85 with the 18G?
I am planning on running E85.

I went to Cobb Plano a month ago for a dual-fuel tune. It was then that I discovered:

A) my wastegate actuator on my NEW 18G was very weak (cracking open at 5 psi)
B) My injector duty cycle was at 70% on 91 octane, which indicated a fueling issue of some sort.

Given these two issues, I was unable to tune for E85 at that time.
I have been working on my fueling issues and I have an upgraded wastegate acuator sitting on my desk ready to be installed. I am also in posession of new o-rings for my DW 65c, which I am going to replace to eliminate that as an issue. In the mean time I replaced my FPR with an aftermarket one. I also re-wired the fuel pump and am running 13.2 volts to the pump at 100% Fuel Pump Duty cycle. As a result of these changes I am seeing AFR's of 9.9-10.1 at WOT in 3rd gear. I just want to make sure I am ready to go when I go back down to Plano.

Last edited by KCwagon; 03-15-2013 at 09:41 AM..
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#6: 03-15-2013, 09:40 AM
 
 Cone_Killer
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You've done a great job. Very clean.

Rad cap isn't on all the way
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#7: 03-15-2013, 09:51 AM
 
 KCwagon
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Quote:
Originally Posted by Cone_Killer View Post
You've done a great job. Very clean.

Rad cap isn't on all the way
I just fixed the RADIATOR CAP . Thanks for heads up.
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#8: 03-15-2013, 10:33 AM
 
 No DRFT
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#9: 03-15-2013, 10:46 AM
 
 .:Catalyst:.
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Shawn,

Is that another Samco Rad hose? Do we share fitment with 08+ WRX or similar (upper/lower)? I know you had some in viper red and TeriyakiBBS is working on getting a larger Samco offering going for our platform and he was able to make their BPV recirc line work. I'm a huge Samco fan and when I pull the trigger on replacing rad hoses would prefer Samco to other options.
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#10: 03-15-2013, 10:51 AM
 
 mattg
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Nice!
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#11: 03-15-2013, 11:08 AM
 
 Cone_Killer
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Quote:
Originally Posted by .:Catalyst:. View Post
Shawn,

Is that another Samco Rad hose? Do we share fitment with 08+ WRX or similar (upper/lower)? I know you had some in viper red and TeriyakiBBS is working on getting a larger Samco offering going for our platform and he was able to make their BPV recirc line work. I'm a huge Samco fan and when I pull the trigger on replacing rad hoses would prefer Samco to other options.
I may be wrong but I believe we share radiator hose and the radiator itself with the 08+ WRX. At least for the manual trans.
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#12: 03-15-2013, 12:05 PM
 
 Screamin
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Quote:
Originally Posted by KCwagon View Post
I am I also re-wired the fuel pump and am running 13.2 volts to the pump at 100% Fuel Pump Duty cycle. As a result of these changes I am seeing AFR's of 9.9-10.1 at WOT in 3rd gear. I just want to make sure I am ready to go when I go back down to Plano.
So all you changed was a "hot wiire" off the alternator to the pump and your AFR went to 10.0? What was your AFR and volts @ WOT before? I know a "hot wire" fuel pump system is the way to go, I had the same setup on my old '01 Camaro SS with a Walboro 255. I didn't however do a before and after AFR because I did a forged shortblock, worked LS6 heads, cam, full exhaust, intake, injectors, and nitrous all at once lol.

Last edited by Screamin; 03-15-2013 at 03:10 PM..
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#13: 03-15-2013, 04:10 PM
 
 Charged
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This is probably my favorite car on the site. A wagon with no nonsense and effective performance mods with a couple subtle exterior mods is just my style. Well done.
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#14: 03-15-2013, 05:40 PM
 
 TheBlubaru
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Dang that is a sweet looking wagon!! I'm not a huge fan of the chrome around the grill but other than that bad@##. I really like the 2.5 badge on the alternator shroud.
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#15: 03-15-2013, 05:49 PM
 
 mr_hicksta
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Looks great man! Very clean!
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