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Photos from 97 Legacy - Clutch Kit install (Broken Clutch Fork)


RealAbstract

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Symptom: Clutch pedal stuck to the floor. Sometimes it comes back...

 

So after a new brake master cylinder, slave cylinder and tons of bleeding... I realized the issue was internal and not hydraulic. The clutch was going anyways, so that's cool. Oh crap, should I try to attempt this myself and risk not finishing it OR getting my new sunday dress dirty? No way, I contacted Subikid90 and he was down for the job. Kyle was a great bucket of knowledge and a subiwhiz. He rocked the job out, while I learned a few things along the way. Coming from Hondas, I really feel I know my new car much more now.

 

Parts:

Exedy OEM Kit

Flywheel

Oil Seperator plate

Clutch fork

NGK Iridium plugs* while it was out

 

http://www.realabstract.com/cars/subaru1.jpg

Removing everything in the way of removing the engine.

 

http://www.realabstract.com/cars/subaru2.jpg

Nice big garage at work..

 

http://www.realabstract.com/cars/subaru3.jpg

Somethings missing..

 

http://www.realabstract.com/cars/subaru4.jpg

Broken clutch fork! Good thing Kyle ordered one!

 

http://www.realabstract.com/cars/subaru5.jpg

 

http://www.realabstract.com/cars/subaru6.jpg

 

http://www.realabstract.com/cars/subaru7.jpg

Old

 

http://www.realabstract.com/cars/subaru8.jpg

Old flywheel

 

http://www.realabstract.com/cars/subaru9.jpg

Old oil separator plate

 

http://www.realabstract.com/cars/subaru10.jpg

New oil separator plate

 

http://www.realabstract.com/cars/subaru11.jpg

New fly and disk yo

 

http://www.realabstract.com/cars/subaru12.jpg

 

http://www.realabstract.com/cars/subaru13.jpg

 

http://www.realabstract.com/cars/subaru14.jpg

Getting em lined up

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Exactly same issues with mine a year ago and the TSB fix was all it needed. Nothing wrong with the master cylinder it's all in the hose and the slave cylinder.

 

That said, replacing the clutch also means you can put in a new rear main seal, and do the vapor barrier replacement at the same time. ;)

 

And pulling the engine means you can do the cam and front main seals as well as resealing your valve covers.

138323662_StickingClutchFSMInformation.thumb.jpg.505941846184bb4ed3d6f6042bca5023.jpg

1460233774_StickingClutchTSB03-52-03of5-19-2003Pg1.jpg.aada36f11d698d7c2f511146bfccc5a8.jpg

1623282342_StickingClutchTSB03-52-03of5-19-2003Pg2.jpg.e5d188a21c48e379a4a71e7eb8bdfaef.jpg

- Pro amore Dei et patriam et populum -
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