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Fuel pump control module


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With the engine running, my 11 STi measures 13.89v at the B+ wire to the FPCM. It goes up slightly when idle is minimum.

 

Wires are properly sized per circuit. The FPCM itself is not visably a PCB, it is a smallish metal box.

 

At higher levels of power output I see 93% IDC during the summer. Not too bad. But in colder weather 100% IDC aren't uncommon. Oddly, but thankfully, even the rare 105-6% IDC in colder temps haven't caused my AFRs to change. The pumps performance, therefore, must be adequate (even if the injectors are marginal). I use 93 E10.

 

This thread is of fundamental importance to the forum's platform, and should be stickied. It may not have directly impacted my STi, but it gave me the same directions that will help others correct an important flaw that may mean all the difference.

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  • 1 month later...
Just out of curiosity if I end up doing this, would I need to get retuned right away? Or can I drive the car how it is, I'm trying to piece some needed parts before a retune in the spring.

276hp/347tq On a DynoJet

Dyno Video - Had a big lean spot as you can tell in the second pull

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Just out of curiosity if I end up doing this, would I need to get retuned right away? Or can I drive the car how it is, I'm trying to piece some needed parts before a retune in the spring.

 

I'll be switching back to my 91pump tune here in a few weeks from e85. I'll let you know what transpires. My tuner says I should have no issues, mabye run a little rich at worst. Before I say anything concrete I would like to make the switch and log.

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Um... running 91pump on an E85 map?

 

My 91pump tune was done before I did the STI FPCM mod. I use an APv2 so this will be the first time I will be running my 91pump tune with the newly installed STI FPCM.

 

To clarify I will re-flash with my AP to my pump tune/map. I will not be putting 91 octane in my tank and running my e85 tune/map. ;)

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  • 2 months later...
Voltage drop could be the bigger pump is drawing to much power for the original relay which is sized for a smaller pump. Check voltage drop at start when relay is cold then some time later. Or bad wire to pump or even undersized ,I'd say relay but I'm not that knowledgable of the system just theory . And the varying fuel pump speed thing is very annoying in theory way to much brain power . You punch the gas and the fuel pump needs to increase speed from 1 to 3 that's nuts . No pump in the world provides instant volume with smooth flow and velocity . Just run it 100% I say keep the lines full . This could also relate to the stuttering thread in a major way . I'm just chiming in guys .
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Does the power feed to the pump have 2 wires for positive and negative ? If so there's friction in the wire or its just undersized or fatiqued. And if its 1 wire and to chassis ground for negative you got bad ground try runnin wire closer to the front somewhere . Just suggestions .
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Different voltage at different RPM it's a giveaway the alternator ! Basically a higher quality alternator or power setup.but the easy fix is a capacitor for the fuel pump to correct the voltage drops . I also think keep the lines flooded go bigger on the fuel pump with a fuel pressure regulator run it full throttle and find the fuel pressure needed to make everything run sweet and go a bit over that setting and don't look back. Subaru has made this fuel system a science project guys I feel bad for us .
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^ the variable speed pump is to save energy, the 2.5i models dont have it.

 

the pump can easily jump from 33% to 100% with out any problem.

 

larger pumps should have bigger wires.

 

 

there is two wires going to the pump. the positive is fed from the relay. the negative is pwm to give the pump variable speed.

you can easily ground the pump at the sending unit to prevent the pump from running at the slower speeds with out setting any trouble codes.

 

the pump running faster at higher engine rpm i doubt it would be the 110 amp altenator if there arn't any other obvious problems with the car. ie fans start and the car will die.

 

most car companies do the variable speed fuel pump. the earliest one i know of is 1997 buick regal gs and the grad prix gtp's that have a relay and resistor to make the pump run slower. often a problem with the resistor the cars would start then stall.

the subaru pwm method is much better and more efficient.

Now that's thinking out of the boxer!:lol:

fyi all 05 + legacy's have built in code reader

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^ the variable speed pump is to save energy, the 2.5i models dont have it.

 

the pump can easily jump from 33% to 100% with out any problem.

 

larger pumps should have bigger wires.

 

 

there is two wires going to the pump. the positive is fed from the relay. the negative is pwm to give the pump variable speed.

you can easily ground the pump at the sending unit to prevent the pump from running at the slower speeds with out setting any trouble codes.

 

the pump running faster at higher engine rpm i doubt it would be the 110 amp altenator if there arn't any other obvious problems with the car. ie fans start and the car will die.

 

most car companies do the variable speed fuel pump. the earliest one i know of is 1997 buick regal gs and the grad prix gtp's that have a relay and resistor to make the pump run slower. often a problem with the resistor the cars would start then stall.

the subaru pwm method is much better and more efficient.

Frank ster is right on theory and wiring . But I differ about the pump providing fuel from 1 speed to another with no problem . When a pump starts and stops you have lock rotor amperage occur . This itself is a delay in pump speed increase and as we'll a drop in voltage. Both could be minor but they are there for sure. My reason for mention is another thread the guys are pulling their hair out about stuttering idle and engine at different rpms.I see that problem possibly being the result off the problems were talking about here . And the energy savings yes they are there but if you are monitoring your engine with graphs for high performance tunes The savings are not worth the trouble . Racing is not cheap. Or at least we could put a bypass switch to the speed control setup when we drive hard.

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Frank ster is right on theory and wiring . But I differ about the pump providing fuel from 1 speed to another with no problem . When a pump starts and stops you have lock rotor amperage occur . This itself is a delay in pump speed increase and as we'll a drop in voltage. Both could be minor but they are there for sure. My reason for mention is another thread the guys are pulling their hair out about stuttering idle and engine at different rpms.I see that problem possibly being the result off the problems were talking about here . And the energy savings yes they are there but if you are monitoring your engine with graphs for high performance tunes The savings are not worth the trouble . Racing is not cheap. Or at least we could put a bypass switch to the speed control setup when we drive hard.

 

the pump does not stop when changing speeds. the only thing that could slow pump speed acceleration is its inertia of witch is has almost none.

and from the data logging i have done the ecm tells the pump to speed up to 100% if you sneeze on the throttle. has any one data logged fuel pressure when having these problems ?

Now that's thinking out of the boxer!:lol:

fyi all 05 + legacy's have built in code reader

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You last few posters need to go back and read the whole thread.

 

It irratates me to no end when people obviously only read the last little bit in a thread and start posting theories and information that only clouds the FIX that has already been discussed in this thread from the beginning

 

A capacitor for the fuel pump :lol:

 

SubaruFirst no offense but you said it yourself, "but I'm not that knowledgable of the system just theory"

 

For those just joining, this problem had nothing to do with the stutter problem......

 

Start from the beginning and read the WHOLE THREAD! Honestly it wont take you that long!

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You last few posters need to go back and read the whole thread.

 

It irratates me to no end when people obviously only read the last little bit in a thread and start posting theories and information that only clouds the FIX that has already been discussed in this thread from the beginning

 

A capacitor for the fuel pump :lol:

 

SubaruFirst no offense but you said it yourself, "but I'm not that knowledgable of the system just theory"

 

For those just joining, this problem had nothing to do with the stutter problem......

 

Start from the beginning and read the WHOLE THREAD! Honestly it wont take you that long!

 

Thank you. Thank you.

 

And the "stutter problem" has nothing to do with the pump either, BTW. :rolleyes:

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You last few posters need to go back and read the whole thread.

 

It irratates me to no end when people obviously only read the last little bit in a thread and start posting theories and information that only clouds the FIX that has already been discussed in this thread from the beginning

 

A capacitor for the fuel pump :lol:

 

SubaruFirst no offense but you said it yourself, "but I'm not that knowledgable of the system just theory"

 

For those just joining, this problem had nothing to do with the stutter problem......

 

 

Start from the beginning and read the WHOLE THREAD! Honestly it wont take you that long!

 

Ditto on this...

Edited by KCwagon
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  • 2 weeks later...
the pump does not stop when changing speeds. the only thing that could slow pump speed acceleration is its inertia of witch is has almost none.

and from the data logging i have done the ecm tells the pump to speed up to 100% if you sneeze on the throttle. has any one data logged fuel pressure when having these problems ?

 

Logged in the sense that I watched my fuel pressure gauge rise and then fall as I was doing pulls, yes. I believe I detailed this in an earlier post in this thread.

 

 

 

You last few posters need to go back and read the whole thread.

 

It irratates me to no end when people obviously only read the last little bit in a thread and start posting theories and information that only clouds the FIX that has already been discussed in this thread from the beginning

 

A capacitor for the fuel pump :lol:

 

SubaruFirst no offense but you said it yourself, "but I'm not that knowledgable of the system just theory"

 

For those just joining, this problem had nothing to do with the stutter problem......

 

Start from the beginning and read the WHOLE THREAD! Honestly it wont take you that long!

 

 

This. +1,000,000,000.

 

 

I have had no luck finding an STI FPCM for a decent price. Anyone ??

 

 

 

eBay is where I bought both of mine... around $40 a pop.

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