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Adding Mesh to Stock Grill Without Bondo and Chopping Up Your Stock Grill


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So I saw this http://legacygt.com/forums/showthread.php/easy-diy-additional-front-grills-and-intercooler-shield-61843.html

 

And wanted to do the lowers but I didn't feel like having to chop up my stock grill to make it match and didn't have the cash for an already made grill so...

 

A trip to Home Depot for some mesh and I used Plasti-Dip to paint as I had already Plasti-Dipped the stock grill and wanted it to match.

 

After removing the grill I cut a piece about 28" x 8"

http://i.imgur.com/bXU7Kh.jpg

 

Then I started wrapping the mesh around like so. It is necessary to cut in the middle for the hood latch.

 

http://i.imgur.com/wzKnjh.jpg

 

 

I drilled 4 holes on each side where indicated. 3/16" so the zip ties could be inserted.

http://i.imgur.com/OZyFX.jpg

 

 

 

Inserting the zip ties like so.

 

http://i.imgur.com/HIpeLh.jpg

 

Both sides complete.

 

http://i.imgur.com/qAGS7h.jpg

 

Not pretty from the back side.

 

http://i.imgur.com/Uqx8mh.jpg

 

But from the front...

 

http://i.imgur.com/zTYQZh.jpg

 

And on the car. Still have to do the lowers but that's another night.

 

http://i.imgur.com/XxwMQ.jpg

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  • 4 weeks later...

Did you have to drill holes to attach the lower mesh?

 

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http://i.imgur.com/gIooV.jpg

 

Yellow arrows indicate where I drilled holes for zip ties. Originally I drilled two holes for each zip tie, but you really only need one.

 

http://i.imgur.com/i9KJo.jpg

 

http://i.imgur.com/FxGMC.jpg

 

http://i.imgur.com/udEV2.jpg

 

Pretty much invisible unless you are making out with it.

 

Then for the top I used 4 self tapping screws

 

http://i.imgur.com/OZ0zs.jpg

 

http://i.imgur.com/WWc71.jpg

 

Basically the lower mesh is two pieces and I used a screw for each corner.

 

It was really easy and is almost invisible but it adds a little protection and makes it a little different.

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  • 1 month later...
  • 4 weeks later...
I'm going to do this tomorrow. A few questions. what kind if mesh did you use? I'm afraid it will rust, maybe I'll treat the mesh with a clear spray. Also did you sand before plastidip?

 

I just used the mesh they had at Home Depot. It was like $12 for a very large sheet. It can get very sharp when cutting, so use gloves.

 

I didn't sand at all before Plasti-Dip. No need to. That stuff is amazing. So far it has been holding up just fine on the mesh, even on my rims. I did about 3 light coats front and back to make sure I got a nice even coating.

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