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This is why you don't want a "Flex" up pipe


jplooch

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Just installed the MR up pipe in my car 2 weeks ago. I had some exhaust leaks so I took the UP and DP off so i could fit OEM gaskets all around and torque everything properly now that I have a torque wrench.

 

Was getting all set to reinstall the UP when i looked down inside it, what I saw did not give me the warm fuzzies. The flex section of the pipe was blocking 80% of the pipe, it appeared to have bulged into the up pipe blocking most of the pipe. You can see in the pictures that there's just a samll hole left for the exhaust to get through. I was wondering why I didn't seem to notice a big performance improvement in my UP/DP AP Stage II combo, now I know, between my exhaust leak and the UP being mostly blocked my turbo was probably not making anywhere near the proper boost. I'm going to send Paul (Boostjunkie) a PM and see if I'm just a lucky defective UP owner or if this is a known issue with flex up pipes. Glad I took it off before shards of metal started blowing into my Turbo (not to say that hasn't already happened somewhat.

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Responded to your PM. As I mentioned in the PM, I have seen this happen once before. I have installed ALOT of MR UP's, so I would definitely file it as a rare/freak incident. I'd hazard a guess that the chance of a rigid UP leaking is waaaay higher than the flex coming apart again ;) I'll get a new one out to you ASAP.
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I was the other one with this issue. Mine wasn't fitting right, kept leaking. Paul sent me a new uppipe and it seems to be working fine now. The scary thing though is that I have a boost gauge and the car was still putting out close to normal boost, but yeah, I'm still a little uncomfortable having a flex uppipe in there.
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Responded to your PM. As I mentioned in the PM, I have seen this happen once before. I have installed ALOT of MR UP's, so I would definitely file it as a rare/freak incident. I'd hazard a guess that the chance of a rigid UP leaking is waaaay higher than the flex coming apart again ;) I'll get a new one out to you ASAP.

 

damn!

 

BJ i was planning on buying both the MR dp and up ... so i just want to know how the heck that happens?

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From the factory up-pipe i have seen, GTTuner and captainmorgan are both right.

The outer portion is formed into a "bellows" configuration and the inner portion uses an inner and outer tube which "telescope" inside the expandable/contractable outer bellows tube.

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well, i think one things for certain. They can all freakin leak. i had a flex with a bulge AND a leak. WOOHOO! Basically boils down to the difference between vehicles and how meticulous the installer is. I wasn't as meticulous as I should have been the first time but this time i'll be going over everything with a fine tooth comb.
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Most exhaust flex sections I've had do not expose the flex on the inside of the pipe. Many, like my best recollection of my cheapie ebay UP, have a metal spiral inside the flex so it's basically double-walled.

 

I like flex joints for vibration resistance and the stress they keep off the other exhaust components.

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