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Oh boy, Rod knock already?


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I just had a 93 Ej22t rebuilt using OEM bearings and all were in spec. I went to show a buddy of mine the car and got home and heard a loud knocking noise. It DOES NOT increase with revs however. It actually goes away with revs.

 

150 miles on the motor and not pushed past 3500rpm's yet. I know there are 2-3 bad HLA's on the side the noise is coming from.

 

Here is a video

 

http://i830.photobucket.com/albums/zz223/Baddog909/th_20130104_221443.jpg

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I can definitely hear the bad HLAs. It sounds just like mine did. But I can also hear that knocking. Hopefully its just the HLAs. At least they are pretty easy to bleed or replace. I've found that bleeding doesn't help the fully or partially collapsed ones though.

 

Compare it to my video: [ame=http://www.youtube.com/watch?v=VckpQAChYs0]Initial startup of 93 Subaru SS w/EJ22T after rebuild. - YouTube[/ame]

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So gents. Here is what I found today. Keep in mind I installed a BRAND new fuel filter when this motor was put in.

 

This is in all of the heads. Hard as a rock. Have to use a screw driver to break it off.

http://i830.photobucket.com/albums/zz223/Baddog909/20130109_123343.jpg

 

And traces of it in the fuel filter. Pull it out. Same color and hard texture.

http://i830.photobucket.com/albums/zz223/Baddog909/20130109_175732.jpg

 

Sugar in the gas tank? Whatever it is. I believe it is the reason the old heads locked up on the intake side.

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Replace the tank and fuel pump. All rubber fuel lines. And flush the hard fuel lines out. And rebuild the motor....AGAIN.

 

Pisses me off. All the google searches I have done claim sugar in a gas tank is a myth. At least damaging the motor.

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Well. It was in the fuel system. Not going to be able to see that honestly.

 

Would explain why the valves on the old motor were stuck open. This would cause it.

 

Pretty sure it's sugar. It sizzles when heated up. Its sticky.

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