Jump to content
LegacyGT.com

Metal Shavings in Fuel System


Recommended Posts

Since picking up my car a month ago, I'd been experiencing a hesitation between 2-3k, slow start and rough idle on warm start. After finally getting to Cobb last week (not before wasting $100 at Renick first) they found that the fuel pressure was too high under load and that it dropped to 0 when the car shut off. I had the fuel pump changed to a DW unit and when they pulled the stock one out, this is what they found:

 

http://legacygt.com/forums/picture.php?albumid=1655&pictureid=8502

 

It's a bit difficult to see and they're very fine particles but some were caught in the pump filter.

 

No one there had seen this before and neither had any of the 3 guys at my regular shop. We're unsure what it's from but it has to be something in the tank. They're also unsure if any got farther along through the fuel system. After changing the pump, the hesitation seems to be gone but the pressure is still high (69 psi) under accel with 33 at idle. From what I understand, the normal range is mid 30's, correct? Starting is better but still slow at times.

 

Has anyone had issues like this before? For reference, car is currently stock but previously had DP, manual boost controller and stg 2 protune. No modifications to fuel system and no reason the tank should have metal in it.

Link to comment
Share on other sites

  • I Donated Too

are they rust particles/ferrous material, did you try putting a magnet near them to identify the type of metal?

 

How do you know so much about the previous mods and are you absolutely sure the fuel system was never modded and returned to stock?

Link to comment
Share on other sites

  • 2 weeks later...

First, fuel pressure coming out of the tank should be 50-60 psi. The pressure after the regulator should be around 40 psi at idle, warmed up with no check engine light. The lower limit is 38 psi.

Goodness knows what we could potentially pick up at the gas pumps and its a real roll of the dice.

I had a very similar issue an changed the sending unit. Unless you already know, the sender not only contains a rheostat for fuel level indication and a pump, there's also a fuel temp sensor, a pressure sensor, and a filter. According to knowledgeable Subaru techs, the unit should be changed shortly after 100k. It hurts since the unit costs $312 from Subaru. The aftermarket versions are around the same cost, so stick with the OEM.

Anyway, dropped the new unit in and solved my issues. Hope this helps! Good luck!!!!

Link to comment
Share on other sites

Archived

This topic is now archived and is closed to further replies.



×
×
  • Create New...

Important Information

Terms of Use