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My $130 grill! (cost of elbow grease not included)


Fantastipotamus

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Took me a few hours over a few nights. Got the grill from http://www.partsgeek.com for $60, got the mesh (powdercoated) from customcargrills.com for $24 + shipping, and the badge came from fastwrx.com for $42.

 

Parts:

http://fantastipotamus.go-dedicated.com/images/specb/grill/IMG_0972-2.JPG

 

Finished!

http://fantastipotamus.go-dedicated.com/images/specb/grill/IMG_0976-2.JPG

http://fantastipotamus.go-dedicated.com/images/specb/grill/IMG_0978-2.JPG

 

Basically, I cut the insides out of the grill, then cut a piece of cardboard out as a test fit in the orientation I wanted, and trimmed it down until fit well. I traced this outline onto the mesh, and cut it out, leaving around a half-inch of excess on each side, and two tabs on either side to screw through.

 

I then went around and bent it inwards along the cardboard line I drew until it fit well, drilled some holes for the tiny screws to hold it in (10 of them, 4 on each side and two along the bottom). I then taped off the chrome surround and put on two coats of gloss black, then just assembled it (used black touch-up paint on the screws), and fit the badge. I'll hopefully be installing it soon. :)

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$42 for that badge!!

I know huh? It's also tiny, but came in a big box that I paid $10 to have shipped. Ahh well, better safe than sorry, I suppose!

 

Here you go..

 

Before:

http://fantastipotamus.go-dedicated.com/images/specb/headlights/IMG_0233-2.JPG

 

After:

http://fantastipotamus.go-dedicated.com/images/specb/grill/IMG_0387-2.JPG

http://fantastipotamus.go-dedicated.com/images/specb/grill/IMG_0388-2.JPG

 

The mesh is not quite flush mount and not recessed. :)

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interested to purchase.. pm 19711

hehe, well, it's not for sale, but I could post more clear directions on how to make it, and some better pictures, if you'd like. :)

 

If I had an actual workshop that I didn't mind stinking up with paint and burning plastic thanks to the dremel, I'd make them, but I had to anger my wife by doing it in our den area. :)

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nice job!! i did the same thing to an 08 girlle i aquired from another momber here. the only difference is i bought a oem subaru front grille emblem instead of the STI... i'm not a supporter of the idea of STI rebadging but it does look good. what lip and wheels do you have?
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nice job!! i did the same thing to an 08 girlle i aquired from another momber here. the only difference is i bought a oem subaru front grille emblem instead of the STI... i'm not a supporter of the idea of STI rebadging but it does look good. what lip and wheels do you have?

Yeah, I had an '05 STi before this, so this is just a little throwback (plus a helping of poser-dom). :)

 

The lip was one that was offered by fastwrx.com here that was unpainted, so I just threw some flat black on it. It's molded fiberglass, I believe, and not solid, so it's flexible. Pretty good deal for $270.

 

The wheels are my winter ones, 17" Kazera KZ-C's with a couple-year old set of Michelin Pilot Alpin PA-2s. I'm buying a new set of summer wheels shortly though. :)

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Very nice..I also like the color ;)

 

Can the guy that powdercoated the mesh use our color? DGM i mean?

Thanks! :)

 

That's a good question which I can't answer.. The only default options they have are silver (un-powdercoated) and black (powdercoated). You might be able to contact them and ask though. Personally, I like the black, as I just ordered black wheels (Drag DR-33's), and will be getting my windows tinted (and have my tail lights tinted).

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There's a more thorough walkthrough in the cheap/free DIY thread in the 4th gen forum if you need more detailed instructions on how to do it. I've done this with my '08 and it was really easy as long as you're willing to take a dremel to your grille. I went the cheap way and got the $35 mesh grille insert from pep boys and sprayed it with 7 or 8 coats of black and about 10 coats of clear spray instead of getting the powder coated one online.

 

It looks great on the DGM with a silver repainted badge in the middle.

It's cool; I'm with the band
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So you didn't bondo the gaps in the grille from after you dremel the wings off? Can you see through this mesh material easy enough to see it? Or don't bother?

No, I didn't. Part of the reason I didn't want the mesh to be all the way at the back of the grill was so I could avoid doing that. In this case, between the tightness of the mesh and the fact that I gave the inside rim of the grill two coats of gloss black paint, it's not really something which you can see.

 

I can take a closer-up, non-cell phone angle shot, if you'd like. Not having to mess with bondo (or, moreso the sanding/finishing of it - what a mess) was something I was really trying to avoid.

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Not having to mess with bondo (or, moreso the sanding/finishing of it - what a mess) was something I was really trying to avoid.

 

Same. :) If you can, a close up shot would be great.

 

I'm debating ordering the powdercoated version or just the plain silver and painting it myself. How glossy is the powdercoat?

"This is an adventure."
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