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#2: 03-26-2013, 05:25 PM
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When the cover is removed the transfer drive gear and the transfer driven gear will most likely be attached to the tail cover. The center diff will also slide out with no issues as well. In the transfer case up toward the top there is a ring called a Bearing Race that needs to be removed.

When looking at the Tail Cover the transfer driven gear can be a removed easily and you will have to remove the bearing race from that as well, make sure you pay attention because there is an adjusting washer that sits under the bearing race. The bearing races will be replaced with the new roll bearings but the adjusting washer will not be replaced and will have to be placed back underneath the new bearing race. the transfer drive gear will need the 4 allen head bolts removed before you can remove the shaft. On the transfer drive gear there is a snap ring that sits on the on the cover side of the bearing, this will need to be removed before the bearing can be pressed off.

Bearing splitters and a press are key to removing all of the bearings safely. I do not recommend anything else. The 2 Roll Bearings go on the transfer driven gear, the Ball Bearing that is attached to the cover with allen bolts goes on the transfer drive gear. The Radial Ball Bearing is pressed onto the center differential intself.

Last edited by TeriyakiBBS; 05-01-2013 at 11:25 AM..
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