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Cutting rear shock bolt


Shotokan1509

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Trying to install Koni's, rear per a lot of threads here is stuck good.

 

I have whole bag of tricks to try... but has anyone just cut the bolt? Is it threaded through knuckle or I can just hammer it out after cut? Bolt is already gunked up a bit, wondering do I just "cut" to the chase instead of fighting it replace it. Anyone got a part number?

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It's straight through in the knuckle, so once cut, you can hammer it out.

 

You try a box end with a jack pushing it up? I had to break all the tricks out of the bag for that puppy. I remembered this morning that I used a jack hold a box end on the inside while I worked it with a breaker bar.

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Cut it or if on a lift a 6' breaker bar.

 

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You'll eventually get it. I think it took me the better part of two hours with swearing, smoke breaks, 3 beers, staring down the bolt, etc to break both sides loose...not to mention the multiple ways I tried to break em loose
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Just did this. There is an instruction in the manual about using the pantograph jack to unload the rear suspension and it seems weird but it works.

 

http://dl.dropbox.com/u/89180639/subaru/IMG_0463%202.JPG

 

You have to pull the rear link downward, lifting up on the shock just pushes the whole car up in the air. This looks worse than it is, it's stable.

 

When you want to tighten the big bolt:

http://dl.dropbox.com/u/89180639/subaru/IMG_0468%202.JPG

 

Finally a cheap device for removing and installing the shock/strut end nut is Oregon tool #57-008 and it's meant for maintaining chain saws. It cost $5.99 at my local Ace hardware.

 

http://dl.dropbox.com/u/89180639/subaru/IMG_0460%202.JPG

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I did mine back when I had basic hand tools.

 

This is how I did it:

 

1. Remove wheel

2. Use scissor jack to compress shock

3. Use ratchet to undo bolt

3.5. If bolt does not come loose by hand then simply use your leg(s) to push the ratchet

4. Bolt is loose, pull bolt out

5. Lower scissor jack back down

6. Ask yourself, why did everyone on LGT.com have so much trouble with this???

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Are you kidding me? I used my beater benchtop ratchet with a short socket on it and just pulled. My car was from NH and lived through many salt winters as well.

 

What is benchtop you ask? Most people don't know simply because of how crappy they are.

 

If anything, why not just put your jack under the ratchet and begin lifting. I highly doubt the bolt could withstand 1-3 tons of force.

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Why is this so hard for everyone?

 

 

Rusty bolts.. and I didnt know about all the crazy jack things.. did jack from from bottom, breaker bar for removal and muscle for installation. All good now.

 

I was asking because on my old Ranger's I use to just snap the lower shock studs when trying to remove.

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I just did this 2 nights ago and the rears were a piece of cake, I soaked with pb blaster for a few hours first then used a 1/2 drive breaker bar and no problem.

 

the fronts on the other hand...... I broke the lower strut mount bolt and had to use heat on the other.

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Return the dewalt, buy mine.

 

Your what?

 

I just did this 2 nights ago and the rears were a piece of cake, I soaked with pb blaster for a few hours first then used a 1/2 drive breaker bar and no problem.

 

the fronts on the other hand...... I broke the lower strut mount bolt and had to use heat on the other.

 

I had pb blasted them a few times days in advance.

 

Hmmm really? I had zero issues with the front, other than the stupid factory endlinks I stripped one of the allens (kartboys on the way)

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